Loadfloors automotive panel facility
Honeycomb Fiber-Core Panel

Loadfloors.com and Dayton Bag & Burlap's latest technological advancement has recently been installed and is ready for you. The new line is called "Fiber-Core Panel" and was specifically designed for load-bearing composite substrates.

Dayton Bag & Burlap, along with Covestro, have developed panels that are honeycomb sandwiches with structural content to provide a multitude of uses in many industries.
 
These panels feature a honeycomb core with a top and bottom reinforced sheeting material that gives the sandwich its structure. The reinforced sheeting was developed to provide compression molders with the ability to quickly wet out the top and bottom surfaces. This inventive process, and the materials that have been developed will not allow the honeycomb core to completely fill. It is by leaving this space within the core that gives the composite its strength. Honeycomb core power!
 
The Covestro “Baypreg® F” system produces high strength, extremely lightweight and rigid molded composite parts, such as door panels, sun shades and load panels. This system replaces glass-reinforced thermosetting plastics when a solvent-free resin with excellent mechanical properties is needed. It is a game-changing advancement that is suitable for all compression molding processes and is compatible with a wide variety of different core materials and many reinforcing fiber materials.
 
End products can be found in a variety of automotive vehicle applications, including products produced by BMW, GM, Toyota, Nissan, Ford, Chrysler, and Volkswagen.
 
For more information check out our page on Compression Molded Honeycomb Fiber-Core Panels.

Honeycomb fiber material waiting for processing.
Finished, carpeted, and installed Loadfloors fiber core trunk panels.
Strong hollow Honeycomb panel cells
Honeycomb Fiber-Core-Panel sandwiched and processing
Finished and Carpeted Loadfloors Fiber trunk panel
Honeycomb Core being trimmed to size
Trimmed Honeycomb Fiber-Core-Panel
Honeycomb core material processing line
Huge fiber inventory ready for processing.
Finished and carpeted Loadfloors Honeycomb Fiber trunk panel.
Honeycomb Fiber-Core-Panel sandwiched
Loadfloors Honeycomb Fiber Panels
Honeycomb core materials processing before trimming
Interior of a Loadfloors Composite Honeycomb Fiber-Core-Panel
Loadfloors Honeycomb Core before expansion.
Honeycomb Fiber-Core-Panel

 

Watch Our Video Link

We are excited to work with you on your next project, and look forward to adding you to our growing list of companies who have used our honeycomb core in a variety of applications. Here are some of those companies:
Automobile Manufacturers that utilize honeycomb fiber-core-panels.